Factory acceptance test example pdf

Fullload test, transientload response test, overload test and power failure test. The purpose of this test is to evaluate the systems compliance with the business requirements and assess whether it is acceptable for delivery. Factory acceptance test sample clauses law insider. Factory acceptance testing this process is used to validate the configuration andor hardware of a traffic signal controller, historically referred to as a factory acceptance test fat as it always used to be performed at the factory of the controller manufacturer. Following is an example copy of my test schedule for siemens controllers. Sample template for acceptance test report with examples. Write the purpose of the fat protocol as to ensure that the equipment is. Factory acceptance test fat procedure visual inspection test. The prime goal of acceptance testing is to build customer confidence and satisfaction on the product developed before it goes live. Controller and interface testing is also described. The factory acceptance test fat is a process that evaluates the equipment during and after the assembly process by verifying that it is built and operating in accordance with design specifications. This functional performance test document represents fcgs standard test protocol, basic functional test, and fcgs best understanding of the designed sequence of operation. However, these days configuration testing is often carried out remotely using an. A factory acceptance test is a major project milestone where a piece of equipment is demonstrated to meet the contract or purchase order requirements specifications, which are usually created by a systems owner, project manager or project team.

Steps to write a factory acceptance test fat protocol for the equipment purchased for pharmaceutical manufacturing. Factory acceptance test fat and site acceptance test sat work. They are also, as their title suggests, tested on site. Planning determines and documents the tests to be carried out, test criteria, protocols. A production run with small components and a production run with large components as an. Digitalglobe shall perform a functional checkout of the daf and, based on this test, will provide the customer with a certification so that the dafs performance meets all the requirements established in appendix a. Major problems in structural acceptance testing include the following. Free site acceptance testing template better than ppt and pdf.

Test instrument data calibration certificates of the reference instruments. Acceptance test plan template managing requirements. Factory acceptance testing fat site acceptance testing sat 3. Typically it is desired to test the equipment with marginal, but acceptable components to stress the system. Factory acceptance test fat, site acceptance test sat. Download, print or send your factory acceptance tests as csv or pdf documents with your logo and branding. This includes the factory acceptance test, site acceptance test, and periodic performance tests their frequencies and duration. This document does not define design intent, supersede contract documents, or direct means and methods. The tests are normally done with the customer, and also, in certain more demanding cases, with a third party inspection agency.

Explore siemens capabilities to complete factory acceptance testing fat and how it helps provide quicker time to market and efficiencies for our customers. Acceptance test plan template ms word templates, forms. Acceptance testing in extreme programming in xp framework the user stories are used as acceptance criteria the user stories are written by the customer as things that the system needs to do for them several acceptance tests are created to verify the user story has been correctly implemented the customer is. The specific criteria that is to be used to determine if the fire pump performance is acceptable is identified. Factory acceptance test fat is done at the equipment manufacturing site of the vendor. The factory acceptance test fat refers to the functional test that is performed by the vendor upon completion of the manufacturing process to prove the equipment has the same specification and functionality that indicated in the datasheet, specification and purchase order. Project example ampoule filling line fat test protocol may 2015, page 22 title doc. Identification of all personnel involved in the fat all personnel involved in the fat will be identified in the relevant data sheet. The refrigerant used was rs45 r434a manufactured and supplied by refrigerant.

A proper fat can help to minimize the problems occur. Test scenarios can be broken down into logical days, which are usually where the actor playercustomeroperator or system backoffice, front end changes. Factory acceptance test fat is done at the equipment manufacturing site of the vendor before the shipping. Low pressure closure test procedure api 598 api 598 procedure h r a. User acceptance tests consist of a set of test steps, which verify if specific requirements are working for the user. It is proven that when verifying, inspecting, and testing is performed prior to shipment it greatly reduces startup issues once the equipment arrives at your site. What is factory acceptance testing, and how is fat done. A stepbystep example testing procedure is provided. The manufacturers plant may not be equipped to test the machine at full capacity or with all product components included. However, simply witnessing acceptance tests is not enough.

Use this factory acceptance test fat checklist to document the. Formal testing with respect to user needs, requirements, and business processes conducted to determine. If serious problems are encountered during acceptance testing, the project manager flags the issues to the senior management. Once the machine has been completed a test script must be provided to the supplier which is. Dec 18, 2011 the fat is a factory acceptance test document. The fat factory acceptance test protocol will include the following tests. The product must be assembled, prepared, and connected to utilities for testing. Once the machine has been completed a test script must be provided to the supplier which is the fat document. Transformer factory acceptance tests trafoexperts consulting. Identification of all personnel involved in the fat all personnel involved in the fat will be identified in. Pdf cfu factory acceptance test procedure manuel garcia. Use of guidelines such as the following will ensure a successful fat. Thus, during todays engineering process, extensive factory acceptance tests.

Pdf this paper deals with proposal of the basic frame of systematic. Documentation such as drawings, asme certificates, and test procedures must be gathered. It also defines the functionality to be tested, the requirements verified by the test, test preconditions, test steps and test postconditions. The purpose of the site acceptance test sat, when the equipment has made it to your facility, is to determine how the machine works under the intended factory conditions.

Prior to installation, equipment should be confirmed to comply with the ursfunctional specification at the vendor site, if applicable. Nov 01, 20 acceptance testing in extreme programming in xp framework the user stories are used as acceptance criteria the user stories are written by the customer as things that the system needs to do for them several acceptance tests are created to verify the user story has been correctly implemented the customer is. These could be stand alone for individual equipmentsystems. At the end of the first and the second phases of acceptance testing an acceptance test the test team leader generates report. Free factory acceptance testing checklist fat better. Inspection and test plan for valve before manufacturing activity by no. The complete validation test for the equipment will be performed at comecer s site. Page 1 of 4 functional performance test pass fail remarks.

Company is responsible for the development of the factory acceptance test plan fatp for the products. Fat factory acceptance test factory acceptance tests are done at the factory to make sure that certain requirements are met, which results in high quality products. Acceptance testing, a testing technique performed to determine whether or not the software system has met the requirement specifications. This factory acceptance testing checklist is free to use, and makes fat checklists easy to complete, track and share. Factory acceptance test fat test inspection for industry. The highlevel process for a factory acceptance test involves planning. Factory acceptance test ampoule filling line 0000000 11 7. The site acceptance test protocol should also include production run tests using different products from the list of products the equipment produces. Systematic approach to factory accep tance test planning 1601 in the first step, after changing the deviation dev is the value of the co ntrol acti on out obtained as a sum of p part and i part. The test typically is witnessed by the third party inspector and. Acceptance testing is a level of software testing where a system is tested for acceptability.

How to write a factory acceptance test fat protocol. Pdf next generation factory acceptance test researchgate. Includes factory acceptance test fat, site acceptance test sat, and possibly other early inspectiontest activities. This tutorial explains about acceptance test status report and summary report along with some generic templates and also brushes up the concept of agile and tdd in acceptance testing.

This is often the level of acceptance test for equipment that is similar to other equipment in the plant or for equipment that has simple to moderate upgrades andor modifications. The sat site acceptance tests are written by the client themselves and this verifies the functionality of the equipment being tested. Inspection and test plan reference document acceptance criteria verifying document 1. Site acceptance tests are related to factory acceptance tests, in that they work by inspection and dynamic forms of testing to system components. The acceptance test team also attends requirements and design meetings and interviews persons involved in the system analysis, development, test, and operations to identify gaps and clarify questions. Sample protocol template is also available for download as pdf file. Sat site acceptance testing is critical for projects and industrial companies who rely on a number of systems working and the system working in an environment outside of the factory. The only way to answer these questions is through rigorous acceptance tests that identify problems before the transformer is delivered. Digitalglobe agrees to submit to the customer a record of such checkout test and certification.

Factory and site acceptance testing guide for pharmaceutical. These are usually structured for individual systems, and can be included in or required by commissioning plan or test plans. And finally, testing must be conducted in the factory that follows specific test procedures. Some of the test proposal details were changed for practical reasons and are listed here along with other pertinent notes to consider when weighing the results. Free factory acceptance testing checklist fat better than ppt. Pdf systematic approach to factory acceptance test planning. Presented systematic approach to fat is exhaustively explained using a case study example. Having a good and reliable site acceptance testing process and documentation method reduces the likelihood that a test is passed when it should have failed and. If the customer and the supplier agree on the product, the software development starts. Functional testing, on the other hand, tests specific requirements and specifications of the software. What is a factory acceptance test fat procedure, and where. A general description of the test procedure based on the system specifica. The factory acceptance test procedure is an engineering test that is performed to determine that a system or product meets the requirements or specifications of a contract before it is moved to its destination site. Check the over all dimension of switchboard, size of busbars, cables and earthing conductors and location of feeder entry point.

Factory acceptance test an overview sciencedirect topics. Heat pump factory acceptance test outline the original test proposal is included in appendix i. The main purpose of this test is to evaluate the systems compliance with the business requirements and verify if it is has met the required criteria for delivery to end users. Anybody can witness tests and sign a test report and many do it for very low fees. Using a factory acceptance test checklist can reduce costly project delays by ensuring the completion of fat protocol, such as standard work procedures, certificates of compliance and welding processes qualifications and implementing the proper factory acceptance test procedure this article features.

Factory acceptance testing level 1 fat overview a level 1 fat is the most basic level of equipmentsystem testing conducted at the oem. Mar 02, 2017 it is proven that when verifying, inspecting, and testing is performed prior to shipment it greatly reduces startup issues once the equipment arrives at your site. A proper fat can help to minimize the problems occur during the installation of the equipment at the site. Factory and site acceptance testing jct consultancy ltd. Factory acceptance test fat and site acceptance test sat. Factory and site acceptance testing jct consultancy. Factory acceptance test guidelines before a bpcssis is shipped from its staging site to the final plant site, a factory acceptance test fat may be perfonned.

This test takes place before installation of the equipment. Visual inspection with customer will be carried out on the lv switchboard to. Test procedure and acceptance criteria for factory applied finish coatings for steel doors and frames 1 general 1. A template for a test report is outlined in the following table. With a thorough factory acceptance test performed, you can be fully confident in the system you are receiving and be ready to put it into production.