Factory and site acceptance testing guide for pharmaceutical. Nov 01, 20 acceptance testing in extreme programming in xp framework the user stories are used as acceptance criteria the user stories are written by the customer as things that the system needs to do for them several acceptance tests are created to verify the user story has been correctly implemented the customer is. Digitalglobe agrees to submit to the customer a record of such checkout test and certification. The manufacturers plant may not be equipped to test the machine at full capacity or with all product components included. Pdf next generation factory acceptance test researchgate. The complete validation test for the equipment will be performed at comecer s site. Prior to installation, equipment should be confirmed to comply with the ursfunctional specification at the vendor site, if applicable. The only way to answer these questions is through rigorous acceptance tests that identify problems before the transformer is delivered. Using a factory acceptance test checklist can reduce costly project delays by ensuring the completion of fat protocol, such as standard work procedures, certificates of compliance and welding processes qualifications and implementing the proper factory acceptance test procedure this article features.
This is often the level of acceptance test for equipment that is similar to other equipment in the plant or for equipment that has simple to moderate upgrades andor modifications. Pdf cfu factory acceptance test procedure manuel garcia. Dec 18, 2011 the fat is a factory acceptance test document. Transformer factory acceptance tests trafoexperts consulting. Includes factory acceptance test fat, site acceptance test sat, and possibly other early inspectiontest activities. The product must be assembled, prepared, and connected to utilities for testing. Explore siemens capabilities to complete factory acceptance testing fat and how it helps provide quicker time to market and efficiencies for our customers.
Pdf this paper deals with proposal of the basic frame of systematic. Acceptance testing is a level of software testing where a system is tested for acceptability. Free factory acceptance testing checklist fat better. The prime goal of acceptance testing is to build customer confidence and satisfaction on the product developed before it goes live. It also defines the functionality to be tested, the requirements verified by the test, test preconditions, test steps and test postconditions. Factory acceptance test ampoule filling line 0000000 11 7.
Fullload test, transientload response test, overload test and power failure test. Fat factory acceptance test factory acceptance tests are done at the factory to make sure that certain requirements are met, which results in high quality products. Free factory acceptance testing checklist fat better than. The refrigerant used was rs45 r434a manufactured and supplied by refrigerant.
Steps to write a factory acceptance test fat protocol for the equipment purchased for pharmaceutical manufacturing. The factory acceptance test fat is a process that evaluates the equipment during and after the assembly process by verifying that it is built and operating in accordance with design specifications. The acceptance test team also attends requirements and design meetings and interviews persons involved in the system analysis, development, test, and operations to identify gaps and clarify questions. The tests are normally done with the customer, and also, in certain more demanding cases, with a third party inspection agency.
Test instrument data calibration certificates of the reference instruments. Acceptance test plan template ms word templates, forms. Free factory acceptance testing checklist fat better than ppt. Functional testing, on the other hand, tests specific requirements and specifications of the software. What is a factory acceptance test fat procedure, and where. This includes the factory acceptance test, site acceptance test, and periodic performance tests their frequencies and duration. Planning determines and documents the tests to be carried out, test criteria, protocols.
A proper fat can help to minimize the problems occur. The sat site acceptance tests are written by the client themselves and this verifies the functionality of the equipment being tested. With a thorough factory acceptance test performed, you can be fully confident in the system you are receiving and be ready to put it into production. Systematic approach to factory accep tance test planning 1601 in the first step, after changing the deviation dev is the value of the co ntrol acti on out obtained as a sum of p part and i part. Acceptance testing, a testing technique performed to determine whether or not the software system has met the requirement specifications. What is factory acceptance testing, and how is fat done. Factory acceptance testing this process is used to validate the configuration andor hardware of a traffic signal controller, historically referred to as a factory acceptance test fat as it always used to be performed at the factory of the controller manufacturer.
Typically it is desired to test the equipment with marginal, but acceptable components to stress the system. Identification of all personnel involved in the fat all personnel involved in the fat will be identified in. A template for a test report is outlined in the following table. If the customer and the supplier agree on the product, the software development starts. These could be stand alone for individual equipmentsystems.
Use this factory acceptance test fat checklist to document the. The purpose of this test is to evaluate the systems compliance with the business requirements and assess whether it is acceptable for delivery. A general description of the test procedure based on the system specifica. Factory acceptance test fat is done at the equipment manufacturing site of the vendor.
The specific criteria that is to be used to determine if the fire pump performance is acceptable is identified. Acceptance test plan template managing requirements. Having a good and reliable site acceptance testing process and documentation method reduces the likelihood that a test is passed when it should have failed and. To successfully spot problems at the test stage, is necessary to. Factory acceptance test guidelines before a bpcssis is shipped from its staging site to the final plant site, a factory acceptance test fat may be perfonned. Major problems in structural acceptance testing include the following. Low pressure closure test procedure api 598 api 598 procedure h r a. It is proven that when verifying, inspecting, and testing is performed prior to shipment it greatly reduces startup issues once the equipment arrives at your site. Factory and site acceptance testing jct consultancy ltd.
Company is responsible for the development of the factory acceptance test plan fatp for the products. Factory acceptance test fat and site acceptance test sat work. The site acceptance test protocol should also include production run tests using different products from the list of products the equipment produces. Following is an example copy of my test schedule for siemens controllers. And finally, testing must be conducted in the factory that follows specific test procedures. Sat site acceptance testing is critical for projects and industrial companies who rely on a number of systems working and the system working in an environment outside of the factory. Once the machine has been completed a test script must be provided to the supplier which is. Free site acceptance testing template better than ppt and pdf. Pdf systematic approach to factory acceptance test planning. Factory acceptance testing level 1 fat overview a level 1 fat is the most basic level of equipmentsystem testing conducted at the oem. The highlevel process for a factory acceptance test involves planning.
The purpose of the site acceptance test sat, when the equipment has made it to your facility, is to determine how the machine works under the intended factory conditions. Test scenarios can be broken down into logical days, which are usually where the actor playercustomeroperator or system backoffice, front end changes. Factory acceptance test fat and site acceptance test sat. Equipment, especially if incorporating novel or complex technology, may be evaluated, if applicable, at the vendor prior to delivery.
At the end of the first and the second phases of acceptance testing an acceptance test the test team leader generates report. Factory acceptance test sample clauses law insider. Use of guidelines such as the following will ensure a successful fat. The test typically is witnessed by the third party inspector and. This test takes place before installation of the equipment.
How to write a factory acceptance test fat protocol. Formal testing with respect to user needs, requirements, and business processes conducted to determine. Once the machine has been completed a test script must be provided to the supplier which is the fat document. A production run with small components and a production run with large components as an.
This tutorial explains about acceptance test status report and summary report along with some generic templates and also brushes up the concept of agile and tdd in acceptance testing. They are also, as their title suggests, tested on site. A stepbystep example testing procedure is provided. Factory acceptance test fat, site acceptance test sat. Factory acceptance test an overview sciencedirect topics. Visual inspection with customer will be carried out on the lv switchboard to. Site acceptance tests are related to factory acceptance tests, in that they work by inspection and dynamic forms of testing to system components. Digitalglobe shall perform a functional checkout of the daf and, based on this test, will provide the customer with a certification so that the dafs performance meets all the requirements established in appendix a. Anybody can witness tests and sign a test report and many do it for very low fees. What is a factory acceptance test fat procedure, and where can i get an example. Inspection and test plan for valve before manufacturing activity by no. Documentation such as drawings, asme certificates, and test procedures must be gathered. A factory acceptance test is a major project milestone where a piece of equipment is demonstrated to meet the contract or purchase order requirements specifications, which are usually created by a systems owner, project manager or project team. Mar 02, 2017 it is proven that when verifying, inspecting, and testing is performed prior to shipment it greatly reduces startup issues once the equipment arrives at your site.
Test procedure and acceptance criteria for factory applied finish coatings for steel doors and frames 1 general 1. Controller and interface testing is also described. This functional performance test document represents fcgs standard test protocol, basic functional test, and fcgs best understanding of the designed sequence of operation. User acceptance tests consist of a set of test steps, which verify if specific requirements are working for the user. An acceptance test plan describes the acceptance testing process, such as the features to be tested, passfail criteria, approach to testing, roles and responsibilities, resource requirements and schedules. Write the purpose of the fat protocol as to ensure that the equipment is. Some of the test proposal details were changed for practical reasons and are listed here along with other pertinent notes to consider when weighing the results. Download, print or send your factory acceptance tests as csv or pdf documents with your logo and branding. Sample protocol template is also available for download as pdf file. We use conventional function tests or simulation as part of a factory acceptance test to prove that your plant, its systems and its components meet contractual requirements. Page 1 of 4 functional performance test pass fail remarks. Inspection and test plan reference document acceptance criteria verifying document 1.
A proper fat can help to minimize the problems occur during the installation of the equipment at the site. However, simply witnessing acceptance tests is not enough. Factory and site acceptance testing jct consultancy. These are usually structured for individual systems, and can be included in or required by commissioning plan or test plans. Presented systematic approach to fat is exhaustively explained using a case study example. This factory acceptance testing checklist is free to use, and makes fat checklists easy to complete, track and share. The main purpose of this test is to evaluate the systems compliance with the business requirements and verify if it is has met the required criteria for delivery to end users.
Heat pump factory acceptance test outline the original test proposal is included in appendix i. Factory acceptance test fat test inspection for industry. This document does not define design intent, supersede contract documents, or direct means and methods. Fat ensures that the components and controls are working properly according to the functionality of the equipment itself. If serious problems are encountered during acceptance testing, the project manager flags the issues to the senior management. However, these days configuration testing is often carried out remotely using an. Thus, during todays engineering process, extensive factory acceptance tests. The factory acceptance test fat refers to the functional test that is performed by the vendor upon completion of the manufacturing process to prove the equipment has the same specification and functionality that indicated in the datasheet, specification and purchase order. The fat factory acceptance test protocol will include the following tests. Factory acceptance test fat is done at the equipment manufacturing site of the vendor before the shipping. Sample template for acceptance test report with examples. Acceptance testing in extreme programming in xp framework the user stories are used as acceptance criteria the user stories are written by the customer as things that the system needs to do for them several acceptance tests are created to verify the user story has been correctly implemented the customer is. The factory acceptance test procedure is an engineering test that is performed to determine that a system or product meets the requirements or specifications of a contract before it is moved to its destination site. Project example ampoule filling line fat test protocol may 2015, page 22 title doc.